Sodick SL400G Wire EDM Machine
SL400G
25 junio, 2015
Sodick VZ500LH Wire EDM Machine
VZ500LH
25 junio, 2015

SLN400G

Sodick SLN400G Wire EDM - Electroerosión por hilo

SODICK SLN400G WIRE EDM MACHINE

SLN-G Series Wire EDM Machines

Descripción

The SLN400G, Rigid Linear Motor Driven High-Performance Wire EDM Machine is one of the newest additions to the Sodick product line-up.  This machine includes some exciting new features, such as; SPW (Smart Pulse Wire) control with the Smart Pulse Generator and technologies that improve cutting speed and precision.

 

Características

10-Year Positioning Guarantee
Rigid Linear Motor Drives (X, Y, U and V axes)
Absolute Linear Scale (X, Y, U and V)
SPW (Smart Pulse Wire Control)
Tablet Style Control Features
19" LCD Touch Panel Screen
Smart Pulse Generator
Digital Pika-W Plus - Super Finishing Circuit
Advanced Step Machining
High Precision Positioning Sensor FT-II
Ceramic Work-Zone
FJ (Fixed Jet) High Speed AWT
High Quality Design
Rigid Cast Construction
Stable Platform and Environment
3 Sided Rise/Fall Worktank
Intelligent Q³vic EDW - Automatic Programming System
K-SMC Motion Controller
Three Part Filtration System
Slide Plate Lubrication
Advanced Corner Control
Energy Saving Circuit
Dielectric Cooling Unit
Heart NC - CAD-CAM System (on-board)
Ion-Exchange Unit
Windows 7 Operating Software Platform
Automatic Wire Tension Servo Control System
Automatic Voltage Regulator
Four Sided Clamping Table
Z-Axis Automatic Fluid Level Control

 

Especificaciones

X - Axis Travel 15.75" (400 mm)
Y - Axis Travel 11.81” (300 mm)
Z - Axis Travel 9.84” (250 mm)
U, V Axis Travel 5.91” x 5.91” (150 x 150 mm)
Wire Diameter Range (min ~ max) 0.002” ~ 0.012” (0.05 ~ 0.30 mm) (With Available Options)
Work Tank Dimensions (W x D) 33.45” x 24.01” (850 x 610 mm)
Maximum Workpiece Weight

1,102 lbs (500 kg)

Distance From Floor to Table Top 39.17” (995 mm)
Machine Tool Dimensions 83.27” x 91.93” x 86.02” (2,115 x 2,954.5 x 2,185 mm)
Required Floor Space (W x D) 132.48” x 144.09” (3,365 x 3,660 mm)
Machine Weight 7.385 lbs (3,350 kg)

Options

  • SPW-E Control - Up to 8 Axis Simultaneous Control - Required for Multi-Axis Simultaneous "Turn and Burn" Capability
  • Jumbo Wire Feeder 110 lbs (50 kg)
  • Integrated 'Jumbo' Wire Feeder 44 lbs (20 kg)
  • L-Cut Wire Chopper - Processes Wire for Convenient Storage
  • HTP Circuit - High Voltage Circuit that Improves Machining Efficiency when Cutting PCD and Similar Materials
  • Taper Flex - Hardware and Software to enable the Machining of Precision Taper Angles (Up to 22 and 45 Degree Options Available, Contact Sodick for Details)
  • UPS (Uniterrupted Power Supply)

Detailed Product Description

Rigid Linear Motor Drives

Sodick’s SLN400G rigid linear motor driven, high precision Wire EDM machine features new user-friendly EDM technology which further enhances productivity and EDM precision. The machine’s rigid linear motor axes drives are coupled with glass scales on the X, Y, U and V axes which ensure precision cutting and positioning accuracy. Sodick’s X, Y, U and V linear motor drives have no backlash and are backed by Sodick’s 10-Year Positioning Accuracy Guarantee.  Sodick currently manufactures and delivers only linear motor driven machines; proving the unrivaled reliability of Sodick's own rigid linear motor technology.  Sodick's rigid linear motors have the optimum flat design.  The machine castings support the linear motor to achieve ideal linear performance, the ultimate design for precision machining.

CNC Smart Control - SPW

The new Sodick Control SPW (Smart Pulse Wire) has many attractive features, from the use of the industry standard Windows 7 operating system, to an enhanced 19 inch TFT multi-touch screen, which operates like a tablet.  The operation screen can be switched between the traditional screen and the new tablet style screen.  Additionally, the screen layouts can be customized by the operator to suit their working preferences.  

The NC programs are supported with 2D and 3D graphics.  Maintenance screens show the status of the machine and remote access is possible for maintenance and supervision.

Smart Pulse Generator

The Smart Pulse Generator reduces the number of cuts necessary to achieve the required accuracy and surface finish.  This reduction in time translates directly into a financial advantage.

Intelligent Q³vic

Intelligent Q³vic EDW technology allows the importation of 3D CAD files and is standard with the SLN-G Series.  This automatic programming system detects the profile of a workpiece that can be machined with Wire EDM and extracts the machining contour.  Significant savings in programming hours are possible thanks to this advanced software.

Sodick Motion Controller

The Sodick Motion Controller (K-SMC), accurately controls the high-speed and precise linear motor drive movements through commands from the NC unit.  The K-SMC was heavily researched and developed to bring about new technical innovations to electrical discharge machining.  Developed in Silicon Valley, CA, the K-SMC accurately controls high-speeds, rapid acceleration and precise positioning.

Eco-Friendly

The SLN-G Series features energy-saving designs and technologies. Compared to conventional EDMs, the Sodick Wire EDM Machine Range can reduce average energy consumption by up to 60%.

Fixed Jet High Speed Automatic Wire Threader

This AWT system allows submerged and non-submerged threading.  Combining thermal wire cut for a straighter wire and new water-jet function, the reliability of the Sodick AWT system has been further improved.  The exclusive use of closed guides on the SLN400G in combination with the FJ AWT further increases productivity.

3-Sided Rise/Fall Worktank

The 3-sided rise/fall worktank ensures a large set-up space and ergonomic accessibility. Since 3 sides slide down, the machine requires less operating space. The no-drip feature insures a clean shop floor, maintaining a safe work environment.

The fluid level is automatically adjusted according to the workpiece thickness and the operator can easily check machining progress even on thin workpieces because the slide tank can be stopped in intermediate positions while machining.  The interior of the tank is made from stainless steel for quick maintenance (unpainted).